Packaging Industry Solutions

Conveyor Technology for packaging 

The packaging industry is a central component of almost every value chain. Efficient and flexible con-veyor technology is essential to ensure a smooth production process.

packaging industry

montech packaging conveyor
In modern packaging processes, large quantities of products are processed quickly and precisely. This requires efficient systems for transport, alignment, sorting, and packaging. Conveyor technology ensures a continuous product flow and reduces manual intervention, increasing efficiency and minimizing errors.

Packaging and Labeling:
  • The belt conveyors ensure a precise and continuous transfer of products to the packaging and labelling stations. Thanks to their reliability and modularity, they facilitate the correct positioning of items for the application of packaging and labels containing essential information such as branding, ingredients, or usage instructions, ensuring clear product identification.
Sorting and Grouping:
  • Belt conveyors play a key role in the controlled handling of products, allowing them to be sorted according to specific criteria such as size, type or color. Because of their accuracy and reliability, they facilitate automatic grouping, optimising the arrangement of items for subsequent processing steps.
Quality Control and Inspection:
  • Our conveyor systems ensure a constant flow of products through inspection areas. Their configurability and integration with detection systems enable quick and effective separation of nonconforming items, ensuring high sorting efficiency.
Product Accumulation:
  • Conveyor belts support the accumulation of products in a smooth and organised manner, enabling seamless batch management and transfer. Their ability to adapt to production volumes and space requirements ensures a continuous and orderly flow throughout the line.

KLT Buffer System: Special Load Carriers

KLT-Puffersystem aus Rollenbahn und Grosstransportband. - Buffer system for KLT of roller-conveyor and max conveyor.
We improved the production line with a semi-automatic KLT buffer system, using two-track lines and roller conveyors to enhance sorting efficiency and reduce errors in a space-saving design.

Incline conveyor with perpendicular discharge

conveyor belt
Candy is transferred onto an incline conveyor (GTB) with a silicone belt and cleats, then elevated to a TB30 conveyor for camera inspection and sorting.

Roller conveyor with Framing System

Rollenelemente10-scaled-2
Flexible conveyor systems are essential for production lines with varying product carriers and blister packaging. Custom designs ensure quick and easy adjustments for inbound and outbound handling.

Six-Belt Conveyor with Single Motor

Grosstransportband mit Vorspannung der Umlenkrollen.
The GTB-700 Max conveyor features six belts on a stainless steel glide plate with openings for machining tools and is powered by a three-phase end-drive motor.

Product centering conveyor

conveyor solution
Products are transported on a TB40 conveyor and centered by angled TB30 conveyors with variable speed drives, ensuring smooth handling of various sizes.

Vacuum Conveyor: Overhead Transport

vacuum conveyor
The SOLTB-V vacuum conveyor is designed for transporting delicate materials like plastic film, with adjustable sliding plates and a modular Quick-Set framework. It ensures secure, efficient transport with minimal risk of damage.

Vacuum Conveyor for Paper Transport

Förderband mit Vakuum gleichmässiger Sog über das 5 Meter lange Förderband. - Vacuum conveyor a constant suction over the 5 meter long conveyor.
This vacuum conveyor for paper sheets uses a vacuum pump and chamber system to secure the sheets to a perforated belt, ensuring stable transport to a cutting machine.

Compact Vacuum Conveyor

Kompaktes Vakuum Förderband. - Compact vacuum conveyor.
This compact TB40-based vacuum conveyor (1000 mm long) transports up to 10 kg, with vacuum hose connections located beneath the glide plate.

Conveyor with partial vacuum section

vacuum conveyor system
This TB30 conveyor includes a 500 mm vacuum section for smooth product handling and links two production processes, featuring a Quick-Set framing system.

Single Chassis, 12-Belt Conveyor

12-spuriges Förderband - Synchronlauf der zwölf Gurte ist jederzeit gewährleistet. - 12 track conveyor the twelve belts are guaranteed to run synchronously.
This conveyor, designed for plastic film, features a single drive powering 12 synchronized belts (60 mm each) across a 1113 mm width, with hold-down clamps at each end.

Pivoting Conveyor for 180° Transfer

Wippenband wird für eine 180-Grad-Umlenkung. - This rocker conveyor is designed for a 180 degree deflection.
This pivoting conveyor cross-transfers large, heavy products, diverting them 90° twice using a conveyor nested between tandem chassis that lift and lower as needed.

Production line with various belt conveyors

01_Rollenfoerderband_rendering
We integrated a TB40 belt conveyor and RB50 roller conveyor with side guides into a Quick-Set frame to efficiently handle 40 kg cartons on the packaging line.

Belt conveyor for syringe transport

syringe transport
A medical device company aimed to optimize production by implementing a secure transport system for syringes, ensuring efficiency and precision while maintaining high-quality standards.

Adjustable Parallel Conveyors

Kleintransportbänder KTB sind im Quick-Set-Rahmen vertikal montiert. - KTB minidrive conveyors are mounted in the quick set frame vertically.
Two parallel KTBD-105 minidrive conveyors with adjustable separation and grip surface belts, mounted vertically in a Quick-Set frame, efficiently transport products of varying sizes.

Essential requirements for packaging conveyors

Packaging conveyors need to be flexible, precise, and powerful to meet the demands of the industry. They must handle a variety of products quickly and reliably, adapting to different sizes and shapes. This flexibility is crucial to ensure smooth operation at high speeds for continuous material flow.

Since packaging lines often process various products, the systems must be modular. This allows for quick and cost-effective adjustments, accommodating changing needs in production.

For high-quality packaging, conveyors must also ensure accurate item positioning. Furthermore, energy efficiency and low maintenance costs are essential for supporting both environmental and economic sustainability.

 

Optimized infeed and outfeed

Montech understands the requirements of the packaging industry and offers flexible solutions for the entire packaging process with its conveyor systems. Particularly note-worthy are the modular TB30 and TB40 belt conveyors. They are specially designed to ensure a uniform and controlled flow of material, both during the infeed and outfeed of the products.

Thanks to their modularity and precise positioning, they increase production speed and contribute to quality assurance. In addition, our solutions are energy-efficient and low-maintenance, making them a cost-effective and sustainable choice for the packaging industry.

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